4 Inch Electric Hydraulic Hose Crimping Machine With 0.01mm Accuracy 6-102mm Crimping Range And 18 Dies

4 Inch Electric Hydraulic Hose Crimping Machine — 0.01 mm Accuracy, 6–102 mm, 18 Dies
Product Overview
The 4 Inch Electric Hydraulic Hose Crimping Machine is a heavy-duty, high-precision solution engineered for industrial hose assembly, hydraulic workshops and large-scale maintenance operations. With an extensive crimping range of 6–102 mm (up to 4 inches) and superior repeatability to 0.01 mm, this machine delivers consistent, leak-free crimps for hydraulic, automotive and oil-industry applications. Ideal for customers in the USA, Europe and Southeast Asia, it supports demanding production runs while reducing rework and downtime.
Key Features & Characteristics
• Wide Crimping Range: Accurately crimps hoses from 6 mm to 102 mm (up to 4 inches), covering light to heavy-duty hydraulic lines and industrial hoses.
• High Precision: Repeatability and setting accuracy of 0.01 mm ensure uniform crimp profiles and reliable sealing under high pressure.
• Electric-Hydraulic Drive: Smooth, stable hydraulic power driven by an electric motor provides consistent force and fast cycle times for production environments.
• 18 Interchangeable Dies: Comprehensive die set supports a broad variety of hose sizes and fittings; additional custom dies are available on request.
• Robust Construction: Heavy-gauge welded frame, precision-machined crimping head and industrial-grade components for long service life in continuous use.
• User-Friendly Controls: Digital display with programmable presets enables rapid job changeovers, simple parameter input and accurate process control.
• Safety & Maintenance: Built-in safety interlocks, emergency stop, overload protection and easy access for routine maintenance and die changes.
Advantages
• Improved Product Reliability: 0.01 mm accuracy reduces the risk of leaks, improving the lifetime and safety of hydraulic systems.
• Higher Throughput: Electric-hydraulic stability and stored presets shorten cycle time and operator setup, increasing daily output.
• Versatility: Wide crimp range plus 18 dies make this machine suitable for industrial hose manufacturers, oilfield support, heavy equipment maintenance and large repair shops.
• Lower Total Cost of Ownership: Durable design, fewer rejects and simplified maintenance lower operating costs compared with lower-precision alternatives.
• Global Market Fit: Designed for deployment in the USA, Europe and Southeast Asia with configurable voltage and regional service support.
Technical Specifications (Typical)
• Model: 4 Inch Electric Hydraulic Hose Crimping Machine
• Crimping Range: 6 mm – 102 mm (up to 4.0 in)
• Accuracy / Repeatability: 0.01 mm
• Dies Included: 18 interchangeable dies (standard set)
• Drive System: Electric-hydraulic power unit
• Power Supply: 220V / 380V / other voltage options on request (specify at order)
• Motor Power: 5–10 kW (model dependent)
• Control: Digital display with programmable presets, manual/automatic cycle modes
• Safety: Emergency stop, safety interlocks, overload protection
• Approx. Weight: 900–1400 kg (model dependent)
• Dimensions (approx.): 1800 × 1200 × 1200 mm
Frequently Asked Questions (FAQ)
Q1: What maximum hose size can this machine crimp?
A1: The machine supports hose outer diameters up to 102 mm (4 inches).
Q2: How precise are the crimps?
A2: The crimper provides repeatable accuracy to 0.01 mm, ensuring consistent crimp profiles and minimal variability.
Q3: Can the machine be configured for local power supplies?
A3: Yes — the unit is available in common voltages (220V, 380V) and can be adapted for other regional voltages on request. Specify your voltage requirement when ordering.
Q4: Are additional or custom dies available?
A4: Yes — besides the standard 18 dies, custom and extended die sets for special fittings or non-standard hoses can be supplied.
Q5: What maintenance is required?
A5: Regular maintenance includes hydraulic fluid checks/replacement, inspection of seals and dies, lubrication of moving parts and routine safety checks. Follow the manufacturer’s maintenance schedule for optimal performance.
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Conclusion
This 4 Inch Electric Hydraulic Hose Crimping Machine combines industrial-grade strength, wide versatility and sub-micron level repeatability to meet the needs of manufacturers and service centers in the USA, Europe and Southeast Asia. Its large crimping range, 18-die capability and digital controls make it an ideal choice for high-demand environments where quality, throughput and reliability matter. Contact your supplier to configure voltage, motor options and die sets to match your production requirements.

With its crimping range of 4-102mm and maximum open diameter of 135mm, the FY-102 Hydraulic Hose Crimping Machine handles large hoses with ease in various industrial settings:

Comprehensive technical support including installation, training, troubleshooting assistance, repair services, and replacement parts. Available service plans include preventative maintenance to minimize downtime and extend equipment life. Video technical support and online after-sales service provided.